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Thread: My CNC Plasma Build log..

  1. #1
    brucer's Avatar
    brucer is offline Senior Member
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    My CNC Plasma Build log..

    I've got a decent start on my cnc plasma... so far i've milled the aluminum rails to length, drilled & counterbored and also tapped the end holes and bolted it all together.. The top Aluminum frame is square within .005.. when i milled all the rails, i used a mill stop and cut them using a 3/4" carbide endmill so all of them were the same length and square...

    heres an included picture of the aluminum frame.
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    1972 Bridgeport Mill
    Thermal Arc ArcMaster 185 Tig Welder
    Lincoln 180c Mig Welder
    Longevity ForceCut 40i
    Pro-Tools 105 Tubing Bender
    Buffalo Horizontal Band Saw
    Craftsman Benchtop Drillpress
    Craftsman Bench Grinder
    Craftsman Belt/Disk Sander Combo
    Crafstman Vertical Band Saw
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  2. #2
    brucer's Avatar
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    i've started on the frame for my table... i'm using 1 1/2" x1/4" angle for the frame.. I need to buy another stick, I thought I had one beside the garge but evidently i used it sometime or another.. I also need to buy my rail material, i'm planning on using 2" x 1/4" or 2 1/2 x1/4" crs for the rails... I'm going to make my own skates using the abec7 skate bearings..
    The frame has also been all milled to length and for the moment it is just tacked together.. I'm going to get it all tacked together and get the rails mounted then i'll weld it solid, i'll make up my mind then if i want to tig it or mig it..

    here are some pictures of the aluminum frame mounted to the frame and the frame tacked together... the inside measurements of the aluminum frame is 50x40..
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    1972 Bridgeport Mill
    Thermal Arc ArcMaster 185 Tig Welder
    Lincoln 180c Mig Welder
    Longevity ForceCut 40i
    Pro-Tools 105 Tubing Bender
    Buffalo Horizontal Band Saw
    Craftsman Benchtop Drillpress
    Craftsman Bench Grinder
    Craftsman Belt/Disk Sander Combo
    Crafstman Vertical Band Saw
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  3. #3
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    Are the two braces in the middle going to stay? Might be a problem when plasma cutting.
    Units owned
    Longevity WeldPro LS200PI (IGBT)
    Force Cut LP80 plasma cutter
    Longevity auto dark welding helmet

    Atlas 10x36" lathe
    Craftsman 5HP 30 Gal compressor
    Home made CNC router/plasma/hot wire foam cutting table powered by Longevity Force Cut LP80
    Home built aluminum foundry, HF 4x6 bandsaw, O/A torch

  4. #4
    brucer's Avatar
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    yes the 2 pieces in the middle will stay, i plan on using a water table.
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    1972 Bridgeport Mill
    Thermal Arc ArcMaster 185 Tig Welder
    Lincoln 180c Mig Welder
    Longevity ForceCut 40i
    Pro-Tools 105 Tubing Bender
    Buffalo Horizontal Band Saw
    Craftsman Benchtop Drillpress
    Craftsman Bench Grinder
    Craftsman Belt/Disk Sander Combo
    Crafstman Vertical Band Saw
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  5. #5
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    Ah, that makes sense then.
    Units owned
    Longevity WeldPro LS200PI (IGBT)
    Force Cut LP80 plasma cutter
    Longevity auto dark welding helmet

    Atlas 10x36" lathe
    Craftsman 5HP 30 Gal compressor
    Home made CNC router/plasma/hot wire foam cutting table powered by Longevity Force Cut LP80
    Home built aluminum foundry, HF 4x6 bandsaw, O/A torch

  6. #6
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    Looking Great, you will be cutting in no time..
    keith
    The older the Boys, the more expensive the TOYS
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    3HP Speedair air compressor, Wilton drill press, Craftsman 10x36 lathe, 10 ton hydrolic press, Portaband band saw, OA torch, Small home brew CNC machine, powered by my 200PI
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  7. #7
    brucer's Avatar
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    had to pick up another stick of 1 1/2x 1/4" angle, sawed 4 pcs for the center cross braces and drilled the bolt holes in them and tacked them up.. also cut 4 caster plates while i was at it, still need to drill bolt holes in the caster plates.
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    1972 Bridgeport Mill
    Thermal Arc ArcMaster 185 Tig Welder
    Lincoln 180c Mig Welder
    Longevity ForceCut 40i
    Pro-Tools 105 Tubing Bender
    Buffalo Horizontal Band Saw
    Craftsman Benchtop Drillpress
    Craftsman Bench Grinder
    Craftsman Belt/Disk Sander Combo
    Crafstman Vertical Band Saw
    _____________________________

  8. #8
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    Looking good...your going to love your CNC...
    Everything I build now centers around what I can cut on mine...
    It's nice that you can cut alum. To...
    Looking for the next installment of pics...
    Longevity Arcmate 160
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  9. #9
    tomsign Guest
    brucer, nice start, and nice fab. you will be happy when it done, back when I was doing things, I used to do by hand, then found that I would run 12 miles over the Mnt. just to cut on my buds PlasmaCam.
    CNC is for surely awesome
    tomsign

  10. #10
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    I had an offer to buy a nearly new torchmate 2X2 a few months ago for a reasonable price. At the time we were saving for the DP on our house in Tucson so I coulnd't spend any money on tools. I hated not buying it because I knew I was going to be kicking myself for passing it up. I hope your project turns out great. Someday I WILL have one. Of course I might rather have your mill before a plasma table. And a lathe. And a... I need to go buy a lottery ticket.
    HTP Mig 2400
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    Longevity Tigweld200
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