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Thread: stick weldng aluminum

  1. #1
    old97's Avatar
    old97 is offline Junior Member
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    stick weldng aluminum

    any tips? I have no clue.
    L-Tec 225 mig
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    KHK's Avatar
    KHK
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    I did some stick on AL about 20 years ago with poor results. I also welded some AL with a OA torch, that worked purity good. That said I am afraid that any help I could provide would be out of date, and blurred in my memory.
    keith
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    Quote Originally Posted by old97 View Post
    any tips?

    yep....... dont...... tig or mig and even then you gonna have a difficult time with it. there are aluminum stick rods, ive used them and this is the brutal truth.... the welds laid down with aluminum stick rods are neither aesthetic, not structural.... not strong and i dont care what ya do, it AINT pretty
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    (do i REALLY need to keep going?)

    nothing fancy, just a few hot glue guns for metal

    www.sicfabrications.com

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    old97's Avatar
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    nuff said, thank you
    L-Tec 225 mig
    O/A torch
    60 gal air comp
    1/2 inch chuck floor drill press
    grinders (make my welds look good)
    every hand tool ever made

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    Did anyone try an acid wash on the Al after solvent cleaning AND pre-heating before using the aluminum rod?
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    acid wash after solvent cleaning? define solvent, and also define which acid your talking about, please?

    i will dip the metal into caustic soda, then rinse in clean water then dip it again into sulfuric acid (for etching) then rinse then dip it again into an alodine solution and rinse again, then hit it with acetone and rubbing alcohol and a hand wire brush made of stainless steel and this would be a typical day for welding aluminum that has to meet nuclear specs at my shop............. that good enough?
    Torchmate 5 x 10 custom built CNC table
    6 (each) Thermadyne 252i mig/ stick/ tig
    Thermal Dynamics a-60 automated cutter
    Thermal cutmaster 52 handheld cutter
    '07 pro300 miller
    '08 275 trailblazer miller
    '99 250 trailblazer
    12vs extreme suitcase feeder
    2 (each) xr-a 50 foot push-pull feeders (for aluminum mig)
    800 ton break
    400 ton shear
    MM350p
    xmt 304
    (do i REALLY need to keep going?)

    nothing fancy, just a few hot glue guns for metal

    www.sicfabrications.com

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