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Thread: Some plasma cutting help please

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    Arcamm's Avatar
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    Some plasma cutting help please

    I finaly got some time to play with my cutter today. I drew some soap lines on a piece of metal and when I hit the trigger, the hement darkened and I could not see the lines. I guess its set too dark. I've only cut with gas before and didn't need anything but dark googles. My question is, how dark of a lens do I need for plasma cutting? Is it like OA cutting or arc welding? I hate getting flashed and I'm finding my recovery times (from just about everything) are getting longer with age. Thanks
    Weldall 200PI, Longevity Pro auto-darkening hemet, HF 120amp stick welder (retired), Quincy 60 gallon 5hp air compressor, Iron Mike power hack saw, HF 42144 3-in-1 , 20 ton press, and a screw driver but I'm not sure where I left it...

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    Your helmet can be set to the lowest setting safely, the UV protection is there even when the lens is open.
    Units owned
    Longevity WeldPro LS200PI (IGBT)
    Force Cut LP80 plasma cutter
    Longevity auto dark welding helmet

    Atlas 10x36" lathe
    Craftsman 5HP 30 Gal compressor
    Home made CNC router/plasma/hot wire foam cutting table powered by Longevity Force Cut LP80
    Home built aluminum foundry, HF 4x6 bandsaw, O/A torch

  3. #3
    KHK's Avatar
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    If the helmet is set to light or to dark the plasma guide lines is hard to see. I normaly use about 9 1/2 but the lines need to be large.
    I have found that the knob on the auto darking helmet was always moving from normal use. If I set it at 11 and weld then remove the helmet, then put it back on then weld, after a few uses the dial would change to 10 or 12. Any one have a cure for this??
    keith
    The older the Boys, the more expensive the TOYS
    Previously Owned equipment;
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    3HP Speedair air compressor, Wilton drill press, Craftsman 10x36 lathe, 10 ton hydrolic press, Portaband band saw, OA torch, Small home brew CNC machine, powered by my 200PI
    2 Longevity autodarking helmets
    160d MIG
    WeldAll 200PI

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    Charley Davidson's Avatar
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    Good ole Ductape
    Millermatic 140
    Thermodynamics 190C plasma cutter
    Plasma Trace (custom built by me)
    Victor O/A torch HVAC size
    Craftsman 15" floor model drill press
    Craftsman 6" metal lathe
    Wilton horizontal band saw
    Porter Cable 60 gallon compressor
    Clarke parts washer
    Craftsman 10" table saw
    Ryobi 8 1/2" sliding miter saw
    Homemade bench top english wheel
    Homemade plannishing hammer
    Tons of hand power tools
    1500 sq ft shop
    & an over active imagination

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    Gadget's Avatar
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    Pull the knob off, cut a hole in a piece of 1/8 thick foam making a washer slightly larger than the knob. Put the washer on and press the knob in enough to compress the foam somewhat. The foam should hold the knob in place.
    Units owned
    Longevity WeldPro LS200PI (IGBT)
    Force Cut LP80 plasma cutter
    Longevity auto dark welding helmet

    Atlas 10x36" lathe
    Craftsman 5HP 30 Gal compressor
    Home made CNC router/plasma/hot wire foam cutting table powered by Longevity Force Cut LP80
    Home built aluminum foundry, HF 4x6 bandsaw, O/A torch

  6. The Following User Says Thank You to Gadget For This Useful Post:

    Bluesman (01-06-2011)

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    KHK's Avatar
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    I have tried an O ring and a piece of rubber, neither worked. The knob is not a tight fit to the pot's shaft. I think that I will put a Set screw in the knob.
    keith
    The older the Boys, the more expensive the TOYS
    Previously Owned equipment;
    lot's
    Current equipment;
    3HP Speedair air compressor, Wilton drill press, Craftsman 10x36 lathe, 10 ton hydrolic press, Portaband band saw, OA torch, Small home brew CNC machine, powered by my 200PI
    2 Longevity autodarking helmets
    160d MIG
    WeldAll 200PI

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    Arcamm's Avatar
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    Thanks, I'll try playing with the settings. I figured it was better to ask that to risk getting fried. I learned to weld in college and my instructor never missed a chance to tell us how much it sucked to get flashed. It was drummed into my head so much that to this day, when I watch a video of somebody striking an arc, I have to fight the reflex to turn away.
    Weldall 200PI, Longevity Pro auto-darkening hemet, HF 120amp stick welder (retired), Quincy 60 gallon 5hp air compressor, Iron Mike power hack saw, HF 42144 3-in-1 , 20 ton press, and a screw driver but I'm not sure where I left it...

  9. #8
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    the experts say that a shade 8 lens for plasma, shade 5 for oxy-fuel, shade 10 for smaller stick rods and .035 mig, shade 11 for aluminum or 3/16 stick rods or 1/16 fcaw shade 13 for carbon arc gouging, shade 14 for 1/4 stick rods.... try to find a silver streak pencil... i'll look up a link for you for them. its a colored pencil, silver, that will practically glow when plasma cutting...

    ---------- Post added at 10:54 PM ---------- Previous post was at 10:52 PM ----------

    Markal: Product Detail - Silver-StreakŪ & Red-RiterŪ Welders Pencils

    Walmart.com: Markal Markal - Silver-Streak & Red-Riter Welders Pencils Markal Silver-Streak Woodcase Welder'S Pencil: 434-96101: Tools
    Torchmate 5 x 10 custom built CNC table
    6 (each) Thermadyne 252i mig/ stick/ tig
    Thermal Dynamics a-60 automated cutter
    Thermal cutmaster 52 handheld cutter
    '07 pro300 miller
    '08 275 trailblazer miller
    '99 250 trailblazer
    12vs extreme suitcase feeder
    2 (each) xr-a 50 foot push-pull feeders (for aluminum mig)
    800 ton break
    400 ton shear
    MM350p
    xmt 304
    (do i REALLY need to keep going?)

    nothing fancy, just a few hot glue guns for metal

    www.sicfabrications.com

  10. #9
    tomsign Guest
    Stan, those Pencils are great, I always keep them on hand, better then soap stone thats for sure
    Tomsign

  11. #10
    KHK's Avatar
    KHK
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    I just bought 3 silver streak pencils on ebay for $1.50 + 2.25 S&H
    keith
    The older the Boys, the more expensive the TOYS
    Previously Owned equipment;
    lot's
    Current equipment;
    3HP Speedair air compressor, Wilton drill press, Craftsman 10x36 lathe, 10 ton hydrolic press, Portaband band saw, OA torch, Small home brew CNC machine, powered by my 200PI
    2 Longevity autodarking helmets
    160d MIG
    WeldAll 200PI

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