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Thread: losing my arcs at the beginning of my cuts

  1. #1
    minnfatz's Avatar
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    losing my arcs at the beginning of my cuts

    I started having an issue that I'm not really sure how to fix. I am using my Weldall 200PI for CNC plasma cutting and I am having an issue of sometimes losing my arc about 1 second after I begin a cut. The torch will fire, begin its cut and after about 1 second, the arc will shut off, but the machine will continue the cut path. After about another second the arc will kick in again and the torch will generally cut like normal the rest of the way.
    Sometimes I will lose the arc again if I am cutting really narrow stuff. I have
    messed with the delays in both Sheetcam and Mach, with some success, but it
    seems like I lose the arc because I blow through the material right away and
    there isn't any material to maintain an arc. Is there something I am missing?

    Thanks,
    Minnfatz
    Equipment Owned:
    Longevity Weld All 200PI
    Lincoln Electric Weld-All 175HD
    Harbor Freight Easy MIG 100 (yes it is a cheapie but works OK)
    Harbor Freight Compact Bender with scroll attachment
    Harbor Freight Tubing Roller
    Harbor Freight 4X6 Bandsaw
    Campbell Hausfield 60 gallon compressor
    Oh heck, I have too much stuff to list!
    Firing

  2. #2
    Gadget's Avatar
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    Two things you can do Minnfatz. First reduce the current of the cut if you think you are blowing the material away causing the cut to stop. Second, for CNC cutting I get the best results by hooking the pilot arc wire directly to the ground wire bypassing the pilot arc circuitry in the cutter. When you do this, make sure to hook the ground clamp to the material. I have forgotten it and cut using only the current from the pilot arc wire, it doesn't do so well that way. (imagine that )
    Units owned
    Longevity WeldPro LS200PI (IGBT)
    Force Cut LP80 plasma cutter
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    Home built aluminum foundry, HF 4x6 bandsaw, O/A torch

  3. #3
    KHK's Avatar
    KHK
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    Also, To much air pressure can sause the arc to blow out on thinner material, try to lower your air pressure. I have cut 18 ga as low as 45 psi with good results.
    keith
    The older the Boys, the more expensive the TOYS
    Previously Owned equipment;
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    3HP Speedair air compressor, Wilton drill press, Craftsman 10x36 lathe, 10 ton hydrolic press, Portaband band saw, OA torch, Small home brew CNC machine, powered by my 200PI
    2 Longevity autodarking helmets
    160d MIG
    WeldAll 200PI

  4. #4
    minnfatz's Avatar
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    Thanks for the input guys, I will try everything you two mentioned.
    Equipment Owned:
    Longevity Weld All 200PI
    Lincoln Electric Weld-All 175HD
    Harbor Freight Easy MIG 100 (yes it is a cheapie but works OK)
    Harbor Freight Compact Bender with scroll attachment
    Harbor Freight Tubing Roller
    Harbor Freight 4X6 Bandsaw
    Campbell Hausfield 60 gallon compressor
    Oh heck, I have too much stuff to list!
    Firing

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