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Thread: Solar Panel Tig welding.

  1. #1
    Tritium's Avatar
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    Solar Panel Tig welding.

    Here are a 2 razor blades I tig welded together.

    Name:  solar_blades.jpg
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    Ok your asking yourself why am I crowing about a bad looking tig weld on 2 razor blades.

    This weld was done with a 26 series torch, medium gas lens, #8 cup, .040 2% lanthinated tungsten, 7 scfh argon flow, scratch start, 1/2" thick copper backer bar.

    The kicker here is the power source was 2 spare 100 watt solar panels wired in a series.

    Approx 25VDC at 5.25A Torch wired straight polarity.

    I have wanted to try welding with solar panels ever since I put in my array and drew a nice arc one day while wiring them.

    I think the test was very successful given I have less than 36" total tig welding experience to date.

    I did some destructive testing of the welded blades and the weld held while the blade broke so I am encouraged to do further testing.

    Now to practice.

    Thurmond
    Miller Bobcat 3 Phase,
    26 series gas cooled TIG torch, setup for quick connect to Bobcat.
    Miller Suitcase X-Treme 12VS
    17 Series Tig Torch for Solar Powered Welding Project
    EVERLAST PowerUltra 205P
    Hobart Handler 187 Mig / Flux Core
    Standard Oxygen / Acetylene Cutting, Welding setup.

  2. #2
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    You must have quite an array of solar panels Thurmond. Nice job on the welds too.
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    nice! not aesthetically, but nice, using solar panels to tig with.... bam!
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  4. #4
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    Quote Originally Posted by SICFabrications View Post
    nice! not aesthetically, but nice, using solar panels to tig with.... bam!
    The Emeril of welding said it so it is so. BAM
    Units owned
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    Atlas 10x36" lathe
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    Home built aluminum foundry, HF 4x6 bandsaw, O/A torch

  5. #5
    Tritium's Avatar
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    Quote Originally Posted by Gadget View Post
    You must have quite an array of solar panels Thurmond. Nice job on the welds too.
    Ken I have 2 arrays. One is 780 watts at 56VDC, the other 600 watts at 110VDC. They are tied to MPPT controllers and wired to a battery bank that runs an inverter. My computer, most of my electronics and lighting is run from these.

    Thurmond

    ---------- Post added at 09:12 PM ---------- Previous post was at 09:10 PM ----------

    Quote Originally Posted by SICFabrications View Post
    nice! not aesthetically, but nice, using solar panels to tig with.... bam!
    Thanks Stan, Any praise from a welder of your level is tops! It is an UGLY weld.

    I will get better (when the temperature of my shop is less than 130 degrees that is)

    Thurmond
    Miller Bobcat 3 Phase,
    26 series gas cooled TIG torch, setup for quick connect to Bobcat.
    Miller Suitcase X-Treme 12VS
    17 Series Tig Torch for Solar Powered Welding Project
    EVERLAST PowerUltra 205P
    Hobart Handler 187 Mig / Flux Core
    Standard Oxygen / Acetylene Cutting, Welding setup.

  6. #6
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    Quote Originally Posted by Tritium View Post

    I will get better (when the temperature of my shop is less than 130 degrees that is)

    Thurmond
    Ah, that's the trick. Plenty of preheat
    Units owned
    Longevity WeldPro LS200PI (IGBT)
    Force Cut LP80 plasma cutter
    Longevity auto dark welding helmet

    Atlas 10x36" lathe
    Craftsman 5HP 30 Gal compressor
    Home made CNC router/plasma/hot wire foam cutting table powered by Longevity Force Cut LP80
    Home built aluminum foundry, HF 4x6 bandsaw, O/A torch

  7. #7
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    That's really neat Thurmond.
    Cheers,
    Art R.

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    KHK
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    Considering what you were using... Great job!!
    keith
    The older the Boys, the more expensive the TOYS
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  9. #9
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    Thats some interesting stuff. Where did you get your solar panels from?
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    sunelec.com
    Miller Bobcat 3 Phase,
    26 series gas cooled TIG torch, setup for quick connect to Bobcat.
    Miller Suitcase X-Treme 12VS
    17 Series Tig Torch for Solar Powered Welding Project
    EVERLAST PowerUltra 205P
    Hobart Handler 187 Mig / Flux Core
    Standard Oxygen / Acetylene Cutting, Welding setup.

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