Yesterday, working with students on a project we needed to make a repair to an aluminum dog box. So, kid brings the thing up and we start working on it. Problem is, for some reason can't get the ol Weldall 160 to dial in right. It was acting like it was "pulsing" but we had the pulse switch off... Anyway, we managed to get that done but wanted to run a few practice beads later to try to figure out the problem.
Few class periods later, I am in my conference period and go out to the shop. See an aluminum coupon laying on the welding table with a few sad beads on it... I think the other teacher has been in there practicing and wasn't hitting on crap... LOL... Well, he wasn't in there and I noticed the argon tank was still open. So, I turn the bottle off and walk off.
Few minutes later he comes in my room and I ask him if he has been trying to dial the machine in and practice cause I saw that aluminum coupon on the table. He says no, but he had set that up to work on it and hadn't had a chance to get back to it. So, we go to the shop.
First attempt he made halfway worked, then he tried again and the gas cup turns cherry red, the aluminum melts and cuts away smooth as butter and the tungsten "blows up" and basically disentigrated. I look at his tungsten and I tell him maybe we have the wrong kind cause the one he had was grey and maybe we need the red... Well, we changed it and same results... Both had a WTF moment and couldn't figure out what was wrong... It sounded better and wasn't pulsing anymore but it was NOT doing what it was supposed to be...
Well, about the same time both of us look up and were like daayyyuuummm!!!!! We realized that we had forgotten to turn the gas bottle back on!!!! Thank goodness there wasn't any students around to witness that there fiasco!




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