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Thread: 200DX so far, and Quick disconnect??

  1. #1
    frijoli's Avatar
    frijoli is offline Senior Member
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    200DX so far, and Quick disconnect??


    ---------- Post added at 10:56 AM ---------- Previous post was at 10:51 AM ----------

    PS: is this torch the same as a WP20??
    Equipment used:
    Miller Syncrowave 250
    Lincoln Squarewave 250
    Millermatic 200
    Miller 200DX

  2. #2
    KHK's Avatar
    KHK
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    As far as I know YES
    keith
    The older the Boys, the more expensive the TOYS
    Previously Owned equipment;
    lot's
    Current equipment;
    3HP Speedair air compressor, Wilton drill press, Craftsman 10x36 lathe, 10 ton hydrolic press, Portaband band saw, OA torch, Small home brew CNC machine, powered by my 200PI
    2 Longevity autodarking helmets
    160d MIG
    WeldAll 200PI

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    frijoli's Avatar
    frijoli is offline Senior Member
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    Okay, since this unit didn't come with any instructions or manual, what does the readout display and when?
    Equipment used:
    Miller Syncrowave 250
    Lincoln Squarewave 250
    Millermatic 200
    Miller 200DX

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    frijoli's Avatar
    frijoli is offline Senior Member
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    Okay several things don't make sense to me on this welder.

    1 With all controls at max(including the pedal knob), the readout never shows above 134 amps, and the arc seems to be at that range.(pulse off, TIG DC)
    2 How do you set the current with out starting an arc?
    3 when I lift off the foot pedal, a weak arc continues for some time. Almost like the HF continues(3-4 seconds)
    4 The arc is very smooth for sure, but really weak compared to our Miller 200D

    Okay so I'm not familiar with this brand welder, but normal parameters don't seem to function the same and the continuing arc and no amp readout when not welding has me confused.
    I haven't tried the AC yet and I'm nervous about the strength of this unit. Maybe just this particular one.
    Equipment used:
    Miller Syncrowave 250
    Lincoln Squarewave 250
    Millermatic 200
    Miller 200DX

  5. #5
    LONGEVITY's Avatar
    LONGEVITY is offline www.longevity-inc.com
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    Hi Frijoli,

    The foot pedal unfortunately does not give an accurate reading on the machine's digital display because it is not calibrated with it. However, when you are lifting the pedal and the arc continues is because your pedal is stuck on the on position. This leads us to believe there is an issue with the potentiometer inside.

    Please use the machine without the pedal. Lets see if you get a brighter arc and maybe the issue is caused by pedal. Also in AC
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  6. #6
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    Do you have a downslope or ramp down setting. If so turn that down and try again.
    Units owned
    Longevity WeldPro LS200PI (IGBT)
    Force Cut LP80 plasma cutter
    Longevity auto dark welding helmet

    Atlas 10x36" lathe
    Craftsman 5HP 30 Gal compressor
    Home made CNC router/plasma/hot wire foam cutting table powered by Longevity Force Cut LP80
    Home built aluminum foundry, HF 4x6 bandsaw, O/A torch

  7. #7
    frijoli's Avatar
    frijoli is offline Senior Member
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    Okay, I switched to the torch trigger. Tested the arc and it is strong. I can burn a hole through 1/8 steel plate almost instantly. Tested it on AC and DC. Works great.

    Switched back to the foot pedal and it works fine as well. All setting were written down and duplicated for the test. Not sure what happened and why, but whatever was not working properly appears to be okay now.

    I welded some test lap joints in 12ga Aluminum. Nice arc, nice control with the pedal. Love the frequency control.
    Tested some on mild steel tube 16ga 5/8 diameter. very nice ability to make a SMALL arc.
    Now I know I need a magnifier lens in my helmet, ha ha ha.

    Everything seems okay for now!
    Equipment used:
    Miller Syncrowave 250
    Lincoln Squarewave 250
    Millermatic 200
    Miller 200DX

  8. #8
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    Crasa21 is offline Junior Member
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    I have the same machine and am trying to learn how to weld aluminum. Please share what settings you used. I played with the frequency and wow that is a huge difference between melting through and having the puddle "float" on top of the base metal
    All my toys I own are just like a hot chick with a std. You want to nail it so bad but you are afraid of the consequences!!!!!

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