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Thread: ArcMate 160D Overview and head to head comparison with millermatic 175

  1. #11
    SAS Company's Avatar
    SAS Company is offline LONGEVITY Dealer
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    This one I ground a chamfer on both pieces. One big pass with the same settings



    This one developed a small crack in part of the weld



    This picture hopefully helps describe the 2 tests I did.


    Forgive me the imprecision of the tests. This is a very basic test that pretty much anyone could do to verify that their machine is set correctly to make decent welds.
    Started welding 1991
    Equipment owned: Millermatic Vintage, vertical mill, lathe, drill presses, lots of handheld tools power and otherwise. Pretty complete woodworking shop.

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  2. #12
    SAS Company's Avatar
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    I fixed the wire spool rubbing, I just had to loosen the 2 phillips screws holding the spool to the welder and lift it up a bit, now no rubbing
    Started welding 1991
    Equipment owned: Millermatic Vintage, vertical mill, lathe, drill presses, lots of handheld tools power and otherwise. Pretty complete woodworking shop.

    LONGEVITY try before you buy units:
    TigWeld 200DX
    Arcmate 160D
    StickWeld 140
    Forcecut 40D

  3. #13
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    ArcMate 160D settings

    Here are some inital setting I found to work.
    Sheet metal: 14 volts 160 wire speed, adjust arc force to get the bead you want. Below are some beads I laid with only the arc force changing. from right 50% to left almost maxed out.Name:  Image09292011163036.jpg
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Size:  41.6 KB

    And a shot of the backside to show penetration. 16ga hr with 7 L/m straight co2

    Name:  Image09292011163046.jpg
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Size:  41.5 KB
    Started welding 1991
    Equipment owned: Millermatic Vintage, vertical mill, lathe, drill presses, lots of handheld tools power and otherwise. Pretty complete woodworking shop.

    LONGEVITY try before you buy units:
    TigWeld 200DX
    Arcmate 160D
    StickWeld 140
    Forcecut 40D

  4. #14
    SAS Company's Avatar
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    This is 20 volts 220 wirespeed arcforce near max on 1/4" to 3/16 hr fillet
    Name:  Image09292011164832.jpg
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    Started welding 1991
    Equipment owned: Millermatic Vintage, vertical mill, lathe, drill presses, lots of handheld tools power and otherwise. Pretty complete woodworking shop.

    LONGEVITY try before you buy units:
    TigWeld 200DX
    Arcmate 160D
    StickWeld 140
    Forcecut 40D

  5. #15
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    I know this is a month old but I don't see any comparisons in the last few posts. Can we see some side by side welds and bend test results? Does one machine have more penetration than the other or a longer duty cycle? If someone came to you and said you can have one of these welders for free right now, which would you pick and why?
    Thanks for posting this.
    -James
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  6. #16
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    also show the differences in the drive mech it i know the the miller has a duel gear driven rollers and looks like the longevity has a roller bearing on top

    ---------- Post added at 03:57 PM ---------- Previous post was at 03:56 PM ----------

    any reason for testing with straight co2 and not c25
    TigWeld 250
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